Faster Flushing Kits

Animation Video

Benefits to installers

Unrestricted bore for faster, more effective flushing

 

Eliminates exposure of abrasive system debris on new valve seals at time of flushing to extend service life

 

22mm & 28mm two port and three port variations available

 

Reusable and can be installed instead of valve ahead of flushing

Instructional Video

Instructional Video

kits available in 4 variations

Unrestricted bore and compatible for all flushing techniques. Once the kits are dimensionally set, they are reusable and takes very little time to swap out with the motorised valve prior to final system filling / water treatment.

 

Typical cross-sectional view of 28mm 2 and 3 port valves = 13mm bore with valve restrictions.

Cross-sectional views for all port options…

22mm 2 port

22mm

28mm 2 port

CCSK28a

22mm 3 port

22mm-3-port-a

28mm 3 port

28mm-cross-section-of-3-port-flush-tube

22mm 2 port

1 – 2 x supplied vulcanised fibre washers

2 – 2 x supplied adjustable brass adaptors

3 – 2 x supplied hose clips

4 – 1 x supplied silicone hose
(does not need cutting)

Part No: CCFT2P22£13.99

22mm 3 port

1 – 3 x supplied vulcanised fibre washers

2 – 3 x supplied adjustable brass adaptors

3 – 3 x supplied hose clips

4 – 1 x supplied silicone hose
(does not need cutting)

Part No: CCFT3P22£23.99

28mm 2 port

1 – 2 x supplied vulcanised fibre washers

2 – 2 x supplied adjustable brass adaptors

3 – 2 x supplied hose clips

4 – 1 x supplied silicone hose
(does not need cutting)

Part No: CCFT2P28£13.99

28mm 3 port

1 – 3 x supplied vulcanised fibre washers

2 – 3 x supplied adjustable brass adaptors

3 – 3 x supplied hose clips

4 – 1 x supplied silicone hose
(does not need cutting)

Part No: CCFT3P28£23.99

End view of 22mm 2 port valve.
With valve restriction.

 End view of 22mm faster flushing tube =
16mm bore no valve restriction

End view of 28mm 2 port valve.
With valve restriction.

End view of 28mm faster flushing tube =
21mm bore no valve restriction

End view of 22mm 2 port valve.
With valve restriction.

 End view of 22mm faster flushing tube =
16mm bore no valve restriction

End view of 28mm 2 port valve.
With valve restriction.

End view of 28mm faster flushing tube =
21mm bore no valve restriction

Installation instructions for Faster Flushing tubes

1 – Loosely assemble the components as illustrated.

 

2 – Refer to the dimensions provided in the table.

 

3 – Ensure the hose clamps are sitting uniform to the edge of hose and away from the rounded ends.

 

4 – Ensure the spanner flats located beneath the male threads are visible.

 

5 – Ensure hose clips are held firmly in position to prevent movement and tighten screw using a PZ2 screwdriver only and NOT a flat blade style to prevent damages or injury. DO NOT OVER TIGHTEN screw as there is no need for an excessive amount of torque for a water tight joint.

 

6 – Connect the FasterFlush tube to each clever coupler fitting, ensuring to use the fibre washers supplied.

 

7 – Using a thin jaw adjustable spanner on the FasterFlush adaptors and a spanner on the valve nut, firmly tighten each end. PLEASE ENSURE THE HOSE DOES NOT TWIST AND DO NOT USE PUMP PLIERS ON HOSE CLIP WHEN TIGHTENING!

 

You’re Good to Go!

 

8 – Remove the FasterFlush tube and replace with the 2 port or 3 port valve respectively, prior to final system filling.

 

NOTE: PLEASE DISPOSE OF THE FIBRE WASHERS SUPPLIED WITH EACH FLUSHING KIT AFTER USE AND ENSURE TO USE THE FIBRE WASHERS SUPPLIED WITHIN EACH CLEVER COUPLER KIT.

 

SPARE FIBRE WASHERS ARE AVAILABLE AS PACKS OF 20 – CODES: CCSFW22 (22mm) and  CCSFW28 (28mm).

FLUSHING TUBE COMPATABILTY GUIDE AND DIMENSIONS

*DIMENSIONS SHOWN ARE BASED ON THE MODELS INCORPORATING THE CLEVER COUPLER INSERT ADAPTORS (FTF = FACE TO FACE/ FTC = FACE TO CENTRELINE). PLEASE USE THE DIMENSIONS IN BOLD ON THE TABLE FOR CONVENIENCE. Valve dimensions shown with insert adapters are correct at time of purchasing and is the end user responsibility to check for any manufacturer dimensional alterations out of our control.

22mm two port (face to face)

HoneywellV4043H 105695.78mm (FTF) – 96MM
ESI ESZV222LM94.18mm (FTF) – 94MM
EPHV222P95.28mm (FTF) – 95MM
DraytonZA5/679-295.76MM (FTF) – 96MM

22mm three port (face to face)

HoneywellV4073A 103995.84mm (FTF) – 96MM
ESI ESZV223LM94.80mm (FTF) – 95MM
EPHB322PF95.52mm (FTF) – 96MM
DraytonMA1/679-395.70mm (FTF) – 96MM

22mm three port (face to centreline)

HoneywellV4073A 103945.81mm (FTC) – 46MM
ESI ESZV223LM45.95mm (FTC) – 46MM
EPHB322PF45.02mm (FTC) - 45MM
DraytonMA1/679-345.07mm (FTC) – 45MM

28mm two port (face to face)

HoneywellV4043H 110696.30mm (FTF) – 96MM
ESI ESZV282N93.64mm (FTF) – 94MM
EPHV228P103.72mm (FTF) – 104MM

28mm three port (face to face)

HoneywellV4073A 108896.44mm (FTF) – 96MM
EPHB328PF95.25mm (FTF) – 95MM

28mm three port (face to centreline)

HoneywellV4073A 108846.31mm (FTC) – 46MM
EPHB328PF46.92mm (FTC) – 47MM

Installation instructions for Faster Flushing tubes

1 – Loosely assemble the components as illustrated.

 

2 – Refer to the dimensions provided in the table.

 

3 – Ensure the hose clamps are sitting uniform to the edge of hose and away from the rounded ends.

 

4 – Ensure the spanner flats located beneath the male threads are visible.

 

5 – Ensure hose clips are held firmly in position to prevent movement and tighten screw using a PZ2 screwdriver only and NOT a flat blade style to prevent damages or injury. DO NOT OVER TIGHTEN screw as there is no need for an excessive amount of torque for a water tight joint.

 

6 – Connect the FasterFlush tube to each clever coupler fitting, ensuring to use the fibre washers supplied.

 

7 – Using a thin jaw adjustable spanner on the FasterFlush adaptors and a spanner on the valve nut, firmly tighten each end. PLEASE ENSURE THE HOSE DOES NOT TWIST AND DO NOT USE PUMP PLIERS ON HOSE CLIP WHEN TIGHTENING!

 

You’re Good to Go!

 

8 – Remove the FasterFlush tube and replace with the 2 port or 3 port valve respectively, prior to final system filling.

 

NOTE: PLEASE DISPOSE OF THE FIBRE WASHERS SUPPLIED WITH EACH FLUSHING KIT AFTER USE AND ENSURE TO USE THE FIBRE WASHERS SUPPLIED WITHIN EACH CLEVER COUPLER KIT.

 

SPARE FIBRE WASHERS ARE AVAILABLE AS PACKS OF 20 – CODES: CCSFW22 (22mm) and  CCSFW28 (28mm).

FLUSHING TUBE COMPATABILTY GUIDE AND DIMENSIONS

*DIMENSIONS SHOWN ARE BASED ON THE MODELS INCORPORATING THE CLEVER COUPLER INSERT ADAPTORS (FTF = FACE TO FACE/ FTC = FACE TO CENTRELINE). PLEASE USE THE DIMENSIONS IN BOLD ON THE TABLE FOR CONVENIENCE. Valve dimensions shown with insert adapters are correct at time of purchasing and is the end user responsibility to check for any manufacturer dimensional alterations out of our control.

22mm two port (face to face)

HoneywellV4043H 105695.78mm (FTF) – 96MM
ESI ESZV222LM94.18mm (FTF) – 94MM
EPHV222P95.28mm (FTF) – 95MM
DraytonZA5/679-295.76MM (FTF) – 96MM

22mm three port (face to face)

HoneywellV4073A 103995.84mm (FTF) – 96MM
ESI ESZV223LM94.80mm (FTF) – 95MM
EPHB322PF95.52mm (FTF) – 96MM
DraytonMA1/679-395.70mm (FTF) – 96MM

22mm three port (face to centreline)

HoneywellV4073A 103945.81mm (FTC) – 46MM
ESI ESZV223LM45.95mm (FTC) – 46MM
EPHB322PF45.02mm (FTC) - 45MM
DraytonMA1/679-345.07mm (FTC) – 45MM

28mm two port (face to face)

HoneywellV4043H 110696.30mm (FTF) – 96MM
ESI ESZV282N93.64mm (FTF) – 94MM
EPHV228P103.72mm (FTF) – 104MM

28mm three port (face to face)

HoneywellV4073A 108896.44mm (FTF) – 96MM
EPHB328PF95.25mm (FTF) – 95MM

28mm three port (face to centreline)

HoneywellV4073A 108846.31mm (FTC) – 46MM
EPHB328PF46.92mm (FTC) – 47MM